5/8-24 Tap Drill Size
The tap drill for 5/8-24 UNEF is 37/64 in (0.5781 in, 14.68 mm). That is the standard chart size and leaves about 87% thread.
Drill a 37/64 in hole, then cut the thread with a 5/8-24 tap. The hole is 0.0469 in narrower than the screw, so the tap cuts 0.0234 in into each side.
A full-height thread would be 0.0271 in deep on each side. The 37/64 in drill leaves 87% of that.
Try another material or drill
5/8-24 tap drill size by material
| Material | Target thread | Drill | Size | Thread left |
|---|---|---|---|---|
| Aluminum, brass, plastics | 75% | 37/64 in | 0.5781 in (14.68 mm) | 87% |
| Mild steel | 60% | 19/32 in | 0.5938 in (15.08 mm) | 58% |
| Stainless, titanium | 50% | 19/32 in | 0.5938 in (15.08 mm) | 58% |
The 75% row is the published chart drill. The 60% and 50% rows pick the biggest standard drill that still leaves close to that much thread.
Drill sizes are coarse at this thread, so steel and stainless land on the same drill. On 5/8-24 no standard drill lands close to 75% or 50%, so those rows show the closest one (37/64 in leaves 87%, 19/32 in leaves 58%). How these are worked out.
Notes on 5/8-24
Most charts print 37/64 in for 5/8-24, the same drill as 5/8-18. On this finer thread it leaves 87%, well over the usual 75%. The next size up, 19/32 in, drops to 58%. One 1/64 in step is worth about 28.9 points of thread here, and the 75% hole falls between the two.
YG-1 puts that 75% hole at 0.5844 in. Emuge recommends 0.5807 in, which is a 14.75 mm drill and leaves about 82%. It also sits inside the class 2B minor diameter limits for 5/8-24, 0.5800 to 0.5900 in. 37/64 in (0.5781 in) is just under that range and 19/32 in (0.5938 in) just over it.
How much thread do you need?
The chart prints one drill. The right amount of thread depends on the material, and the guides give slightly different ranges.
| Material | Texas Metalworks | ToolGrit | OSG (tap maker) | Drill for 5/8-24 |
|---|---|---|---|---|
| Aluminum | 70-75% | 60-65% | 65-70% | 37/64 in (87%) to 19/32 in (58%) |
| Brass | 70-75% | 70-75% | 65-70% | 37/64 in (87%) |
| Plastic | not covered | 70-75% | not covered | 37/64 in (87%) |
| Mild steel | 60-65% | 60-65% | 65-70% | 19/32 in (58%) |
| Stainless steel | 50% | 55-60% | 60-70% | 19/32 in (58%) |
| Titanium | 50% | 50-55% | not covered | 19/32 in (58%) |
The three rows in the first table follow Texas Metalworks. OSG makes taps, and asks for more thread in stainless than either guide, so its range sits closer to our steel column. ToolGrit also suggests 50 to 55% for blind holes in stainless, titanium and hardened steel, and for small taps (#6 and below).
Why not a full thread?
A 100% thread is not possible in practice. The tap and the thread both have flat crests and roots (ToolGrit).
More thread also means more work for the tap: higher cutting force, more heat, poorer chip clearance and a bigger risk of breaking it (ToolGrit).
And it adds little strength. ToolGrit cites studies showing about 90% of a thread's shear strength at 60% thread. Texas Metalworks says going from 75% to 60% costs only about 5% of pull-out strength.
On 5/8-24, that step is from 37/64 in to 19/32 in. The two drills differ by 0.0156 in.
If you do not have the 37/64 in drill
Here are the drills on either side, and the thread each one leaves.
| Drill | Size | Thread left | What changes |
|---|---|---|---|
| 35/64 in | 0.5469 in (13.89 mm) | 100%+ | Too small, the tap will bind |
| 9/16 in | 0.5625 in (14.29 mm) | 100%+ | Too small, the tap will bind |
| 37/64 in | 0.5781 in (14.68 mm) | 87% | Standard size |
| 19/32 in | 0.5938 in (15.08 mm) | 58% | Less thread, easier to tap |
| 39/64 in | 0.6094 in (15.48 mm) | 29% | Less thread, easier to tap |
A bigger drill removes thread and makes the tap easier to turn. A smaller drill keeps more thread and puts more torque on the tap.
The check behind the 37/64 in number: (0.6250 - 0.5781) / (1.299 x 0.0417) = 86.6%.
What 5/8-24 means
- 5/8
- The major diameter, the widest part of the screw: 0.6250 in (15.88 mm).
- 24
- Threads per inch, so one thread every 0.0417 in (1.058 mm).
- UNEF
- Unified National Extra Fine. The fine thread of the same diameter is 5/8-18.
The rest of the size, worked out from the major diameter and pitch:
| Property | Value |
|---|---|
| Major diameter | 0.6250 in (15.88 mm) |
| Pitch | 24 TPI (1.058 mm) |
| Pitch diameter (basic) | 0.5979 in (15.19 mm) |
| Minor diameter, internal thread (basic) | 0.5799 in (14.73 mm) |
The pitch and minor diameters are for checking a thread with gauges. You can skip them if you only need the drill.
How long to make the 5/8-24 thread
Aim for a thread at least 1 to 1.5 times the diameter long. ToolGrit's strength figures assume that length.
| Thread length | In threads | Drill a blind hole at least |
|---|---|---|
| 1 x diameter: 0.625 in | 15 | 0.792 in |
| 1.5 x diameter: 0.938 in | 22.5 | 1.104 in |
The blind hole depth adds 4 threads (4 x 0.0417 in) so the tap has room to finish and the chips have somewhere to go.
How to tap a 5/8-24 hole
- Drill the hole with the 37/64 in drill (0.5781 in, 14.68 mm).
- For a blind hole, drill 0.792 in deep if you need a 0.625 in thread. That is 4 threads past the thread (ToolGrit).
- Put cutting fluid on the tap. Do not tap dry (ToolGrit, Wikipedia).
- Hold the tap in line with the hole.
- Turn the tap forward, then back it off now and then to break the chip (Wikipedia).
- Need threads right to the bottom of a blind hole? Finish with a bottoming tap (Wikipedia).
Taps usually break for one of these reasons (Wikipedia, ToolGrit):
- Chips clog the flutes.
- The tap is not in line with the hole.
- The tap is pushed too hard or too little.
- There is not enough cutting fluid.
- The drill was too small, so the tap works against too much thread.
Which tap to use for 5/8-24
The three common hand taps differ in how many threads at the tip are tapered (Wikipedia).
- Taper tap: 8 to 10 tapered threads, about 0.3333 in to 0.4167 in on 5/8-24. For hard materials and very small taps.
- Plug tap: 3 to 5 tapered threads, about 0.1250 in to 0.2083 in on 5/8-24. The most common tap, easy to start and keep straight.
- Bottoming tap: 1 to 1.5 tapered threads, about 0.0417 in to 0.0625 in on 5/8-24. Cuts threads to the bottom of a blind hole, usually after a plug tap.
Spiral-point taps are usually used in through holes so the chips can escape. Spiral-flute taps work well in blind holes (Wikipedia).
Forming (roll) taps only work in malleable metals such as mild steel and aluminum (Wikipedia). They use different drill sizes, which we do not cover yet.
5/8-24 vs 5/8-18
These two share the same diameter. They differ in pitch, but the charts give both the same drill, 37/64 in, so it leaves a different amount of thread in each: 87% here and 65% on 5/8-18.
| 5/8-24 | 5/8-18 | |
|---|---|---|
| Series | UNEF (extra fine) | UNF (fine) |
| Pitch | 24 TPI (1.058 mm) | 18 TPI (1.411 mm) |
| Standard drill | 37/64 in | 37/64 in |
| Thread depth, each side | 0.0271 in (0.69 mm) | 0.0361 in (0.92 mm) |
Thread depth is 0.6495 x pitch. Do not mix the two: a 5/8-24 screw will not fit a 5/8-18 hole.
Closest metric size
M16 is close to 5/8-24, but it is not the same thread.
| Major diameter | Pitch | Standard drill | |
|---|---|---|---|
| 5/8-24 | 15.88 mm | 1.058 mm | 37/64 in |
| M16 | 16.00 mm | 2.000 mm | 14.0 mm |
The diameters differ by 0.13 mm and the pitches are not the same. Do not swap them.
FAQ
What is the tap drill size for 5/8-24?
The standard drill is 37/64 in (0.5781 in, 14.68 mm). It leaves about 87% thread, which is the standard chart choice.
Can I use 19/32 in instead of 37/64 in for 5/8-24?
19/32 in (0.5938 in, 15.08 mm) leaves about 58% thread instead of 87%. The tap cuts more easily and the thread is weaker. That is below the 60% Texas Metalworks suggests for mild steel.
Is a 14.7 mm drill the same as 37/64 in?
It is very close. 14.7 mm is 0.5787 in, against 0.5781 in, 14.68 mm for 37/64 in. It leaves about 85% thread.
What drill size do I use for 5/8-24 in aluminum?
On 5/8-24 no drill lands in either guide's range. Texas Metalworks says 70 to 75% for soft aluminum and ToolGrit says 60 to 65% for aluminum alloys, while 37/64 in, the chart drill, leaves 87% and 19/32 in leaves 58%. OSG, a tap maker, gives 65 to 70% for average work in aluminum, brass and mild steel.
What is the tap drill size for 5/8-24 in stainless steel?
19/32 in (0.5938 in, 15.08 mm) leaves about 58% thread, more than the 50% Texas Metalworks recommends for stainless and titanium, but the next drill up leaves too little. ToolGrit gives 55 to 60% for 304 and 316 stainless. The standard drill, 37/64 in, puts more torque on the tap. OSG, a tap maker, asks for 60 to 70% in stainless for average work.
Does a bigger drill make the 5/8-24 thread much weaker?
Not by much at first. ToolGrit cites studies showing about 90% of a thread's shear strength at 60% thread, if the thread is at least 1 to 1.5 times the diameter long. Texas Metalworks says going from 75% to 60% costs only about 5% of pull-out strength. For 5/8-24, the 60% drill is 19/32 in.
How long should a 5/8-24 thread be?
Aim for at least 1 to 1.5 times the diameter, the length ToolGrit's strength figures assume. For 5/8-24 that is 0.625 in to 0.938 in, or about 15 to 22.5 threads.
How deep do I drill a blind 5/8-24 hole?
At least 4 threads deeper than the thread you need, says ToolGrit. A 0.625 in thread needs a hole at least 0.792 in deep.
Which tap do I use for a blind 5/8-24 hole?
Start with a plug tap, then finish with a bottoming tap if the thread has to reach the bottom. Wikipedia says a bottoming tap has 1 to 1.5 tapered threads, about 0.0417 in to 0.0625 in on 5/8-24.
What is 5/8-24 in mm?
5/8-24 is 15.88 mm across, with a pitch of 1.058 mm.
Is 5/8-24 a coarse or fine thread?
5/8-24 is an extra-fine thread (UNEF). The fine thread of the same diameter is 5/8-18, which takes 37/64 in.
Related sizes
Chart drill checked against the Fabworks tap drill chart and the Microform Precision tap drill chart, since the American Fastener chart has no extra-fine rows. Tap maker figures from the YG-1 tap drill chart and the Emuge tap drill wall chart. Diameters from Wikipedia: drill bit sizes. Thread percentages, thread length and blind-hole depth from Texas Metalworks and ToolGrit. The percentage formula is the one printed in the OSG tap drill chart, Vol 3 (2024). Tap types and tapping tips from Wikipedia. Last reviewed October 12, 2026.